Humanoid Robots for Shipyards

Humanoid robots for shipyards will transform global shipbuilding. Persona AI is pioneering this shift with industrial humanoids built for heavy maritime work.

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Why Humanoid Robots Will Be The Shipyard Solution

Limited Mobility in Complex Shipyard Environments

Fixed robotic arms have been effective in manufacturing environments with predictable workflows, but shipyards are far more complex. These arms cannot climb scaffolding, crawl into confined compartments, or adapt when conditions change. Shipbuilding requires dexterity, balance, and adaptability that static robotic systems simply cannot provide.

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This is an image of a white Persona AI humanoid standing in a shipyard

Extending Humans, Not Replacing Missing Labor

Exoskeletons have shown promise in reducing worker fatigue and enhancing strength for specific tasks, but they do not address the fundamental issue: there are not enough workers available to begin with. Even if every shipyard worker were equipped with an exoskeleton, the shrinking labor supply would still leave critical gaps in production.

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Persona AI Humanoid Upper Body

Shipyards Need Robots That Adapt, Not Systems That Replace

Unlike highly automated factories, shipyards cannot afford to tear down and rebuild their processes to fit robotic infrastructure. They require solutions that seamlessly integrate into existing workflows – climbing ladders, holding tools, navigating uneven surfaces. Humanoid robots, by design, will be the first form of automation that truly adapts to human-centric environments rather than forcing costly overhauls.

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Labor shortages will cripple shipbuilding productivity

Shipbuilding has one of the highest attrition rates in heavy industry: The U.S. Navy reports ~30% turnover in skilled trades.

South Korea and Japan already report multi year backlogs on commercial ship orders due to labor shortages.

By 2030, over 40% of the skilled U.S. shipyard workforce will retire, while fewer young workers are entering the trade.

Safety And Liability Pressures Will Intensify

Shipyards are among the most dangerous industrial environments in the world. Workers face hazards ranging from working at height on scaffolding to exposure to welding fumes and the risks of confined spaces deep within ship hulls. As global regulations tighten and safety expectations rise, shipyards will be forced to seek new solutions to reduce accidents and liability costs. Humanoid robots will play a critical role by performing the most hazardous tasks, allowing humans to step back from the front lines of danger.

  • OSHA data shows shipyard workers face an injury rate twice the U.S. industrial average.
  • Major causes: falls from scaffolding, welding fumes, confined space asphyxiation.
  • The National Safety Council estimates each workplace injury costs employers $40,000–$100,000 in direct and indirect costs.
Global Demand Will Surge
Persona AI Humanoid Upper Body

Demand for naval and commercial ships is rising rapidly, driven by defense modernization and expanding trade. Traditional labor models will not scale to meet this need.

  • The International Maritime Organization (IMO) projects that maritime trade will grow by 70% by 2050, putting enormous strain on shipbuilding capacity .

  • The U.S. Navy’s FY2025 budget requests over $33 billion for shipbuilding, one of the largest in its history .

  • China has launched more naval ships in the past decade than the U.S., India, and Japan combined, signaling a global arms race in shipbuilding .

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2018

Hyundai Heavy Industries develops robotic system for forming 3D shell plates. This is an early breakthrough in automating complex curved steel fabrication, beyond flat welding.

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2019

NSRP (National Shipbuilding Research Program) launches Robotic Arc Directed Energy Deposition (DED) Additive Manufacturing project, and tests Tele Welding Shipyard Prototype for remote welding. This is an early step toward remote controlled and semi autonomous welding systems in shipyards, and demonstrates early industrial adoption of automated welding robots.

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2020

Growth background trend in robotic welding, blasting, painting, and steel cutting. Shipyards steadily adopt specialized robots for repetitive, hazardous jobs. Many shipyards begin deploying specialized robots (not humanoid, yet) for welding, cutting, blasting and surface prep to improve productivity and consistency.

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2021

Pandemic accelerates demand for automation in shipbuilding. COVID 19 labor disruptions exposed vulnerabilities in shipyard staffing, leading to accelerated interest in robotics as a long term labor stabilization solution.

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2022

Expansion of “drawingless shipbuilding” using digital ship models. Robotics combined with digital integration (automated steel cutting, planning, real-time adjustment of workflows) becomes more feasible.

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2023

Industry-wide recognition of robotics as critical to solving workforce attrition. Trade publications and shipyard associations began openly acknowledging that traditional recruitment could not close the labor gap, and that robotics would need to fill critical roles in welding, inspection, and maintenance.

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2024

SSI reports shipbuilding automation is “ready for a leap forward”. Industry signals readiness to shift from manual workflows to integrated robotic + digital systems.

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2025

Persona AI raises $27M, partners with HD Hyundai for humanoid shipyard deployment. First purpose built humanoids announced for shipyard labor.

We know how to launch advanced humanoids in tough environments.

Our team has led some of the world’s most notable robotics projects. We’ve each spent decades taking robots from controlled labs into harsh environments like space and the depths of the sea – and we’re not done moving the needle yet.

Nicolaus Radford

Nicolaus Radford

CEO

Dr. Jerry Pratt Headshot

Dr. Jerry Pratt

CTO

Jide Akinyode Headshot

Jide Akinyode

COO

Team

Inna Kachan Headshot

Inna Kachan

DIRECTOR OF FINANCE & ADMINISTRATION

Robert Effinger Headshot

Dr. Robert Effinger

BEHAVIOR COORDINATION LEAD

Dr. Matt Carney Headshot

Dr. Matt Carney

CHIEF ENGINEER

Dr. Ahmed Morsy Headshot

Dr. Ahmed Morsy

PRINCIPAL ELECTRICAL ENGINEER

Business and Corporate Development

Gene Kim Headshot

Gene Kim

ASIA REGION LEAD

Oliver Mitchell Headshot

Oliver Mitchell

FINANCIAL ADVISOR

Neil Dueweke Headshot

Neil Dueweke

U.S. AUTOMOTIVE LEAD

Join the Future of Industrial Robotics

Persona AI is advancing the next generation of humanoid robots for shipyards, energy, construction, and defense. We’re looking for exceptional engineers, builders, and innovators who will help shape how humanoids perform skilled industrial work across the world.

If you have experience in robotics, mechanical design, embedded systems, or industrial operations, or if you’re passionate about redefining what machines can do; we’d like to hear from you.

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The Numbers Behind Robotic Humanoids and Shipyards

Shipyards will face a hard economic shift: injury rates in shipyard work remain more than 2× those of construction and general industry, which drives costly downtime and claims. Every medically consulted workplace injury in the U.S. averaged $43,000 in 2023. Reducing human exposure to hazardous welding, confined spaces, and working at height will directly improve margins — this is where humanoids will pay for themselves.

At the same time, demand will rise while skilled labor thins. U.S. welding workforce data projects 320,500 new welding professionals needed by 2029, even as shipbuilding requests remain elevated (the Navy’s FY2025 shipbuilding request totals $32.4B). Humanoid robots will bridge this supply gap without forcing shipyards to redesign processes.

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$43,000

Average Cost Per Work Injury

Per-injury cost for a medically-consulted case. Cutting exposure to high-risk shipyard tasks (welding fumes, falls, confined spaces) will compound savings across large yards.

320,500+

Projected Welders Needed by 2029 (U.S.)

Persistent welder shortages will continue even with training pipelines. Humanoid robots will help sustain throughput when human hiring alone cannot.

2x

Shipyard Injury Rate vs General Industry

OSHA notes that shipyard work has an injury accident rate more than twice that of construction and general industry; this presents a direct ROI target for humanoid deployment.